Summary of the invention
The purpose of this invention is to provide with superhigh pressure technique and produce the health nutrient preparing instant sea cucumber.
The object of the present invention is achieved like this:
A kind of preparation method of health nutrient instant holothurian,
A. sea cucumber preprocessing
1.1 raw material is selected: select spring or autumn to adopt the fresh and alive extra large stichopus japonicus that catches and do raw materials for production, with fresh and alive extra large stichopus japonicus with seawater flushing after, upwards 1/3rd dissect from sea cucumber body anus, take out internal organ, again that extra large stichopus japonicus is standby with the seawater flushing secondary;
1.2 Zheng-He sends out sea cucumber, the pot Zheng-He sea cucumber of adopting Steam Heating stainless steel jacketed pan or naked light to heat, and at first the weight concentration 2-8% calcium chloride water of adding container volume 20-50% in pot is poured sea cucumber in the pot into then; The part by weight of sea cucumber and calcium saline solution is 1: 1-3, heating to 20-50 ℃ makes sea cucumber put bar, after 60-100 ℃ of Zheng-He boils 1-4 hour, again with sea cucumber in the Zheng-He liquor is poured stainless steel tank or iron pan into, slowly be cooled to room temperature, treat that sea cucumber is sent to flexible or sea cucumber is stung to pull out to drench when shinny and does;
1.3 the vacuum impregnation nutrient solution is placed the sea cucumber that Zheng-He sends out in the vacuum impregnation jar, adds nutrient solution; The part by weight of sea cucumber and nutrient solution is 1: 1-4, and vacuum is 60-200Pa, and dipping temperature is controlled at 50-80 ℃, and dip time is 30-180min, removes vacuum taking-up sea cucumber then and drenches dried;
Nutrient solution weight consists of 5-10% brown sugar, 2-5% honey, 0.3-1%VC, 0.2-1% genseng, 2-5% ginger, 0.5-2% garlic, 0.3-1% aniseed, 1-3% cooking wine, 3-8% vinegar, 3-6% salt, and surplus is a water;
B. ultra high pressure treatment
2.1 the parameter setting of super high pressure food processor, according to sea cucumber quality and processing technology requirement, supercharger pressure value 16-60MPa is set, flow 6.0-14MPa/min, the classification of container pressure value is set to phase I 0-200MPa/2-30min pressurize, second stage 200-500MPa/2-20min also is provided with secondary pressure relief system phase I 500-200MPa/2-5min pressurize, second stage 200-0MPa/2-5min simultaneously; Heating-up temperature is 0-100 ℃, and time 10-60min, chilling temperature are 20-40 ℃, time 10-60min, and make super-pressure PLC control interface UNICOM computer controlled automatic operating system, be in open state;
2.2 batch (-type) or semi continuous dress box in each small plastic bag of packing into, add nutrient solution with the preliminary treatment sea cucumber earlier; The part by weight of sea cucumber and nutrient solution is 1: 1-3, nutrient solution can play pressure reduction and the protection sea cucumber figure between balance sea cucumber body, vacuum seal, again 2-10 of vacuum-packed pouch sea cucumber merged in the polybag of packing into, reach the purpose of isolated pressure dielectric fluid, the vacuum seal ultrahigh pressure vessel insurance blanking cover of outwarding winding, the sea cucumber of sealing evenly is filled in the container storehouse, adjust container pressure media fluid plane in the 1.0-100mm on screw-button plane, then the equal power of blanking cover stably in the precession container screw-button, is pinned relieving ring;
2.3 superhigh pressure technique operation: start the computer superhigh pressure technique PLC system of control automatically, automatic change-over is placed automated location, press setting program, start booster, the beginning automatic liquid feeding, when reaching when topping up electric contact pressure value is set, the phase I upper limit 200MPa of system's automatic reverse supercharging, pressurize 2-30min, timing Displaying Meter begin phase I pressurize timing, when finishing after the phase I is provided with the pressurize program, second stage is pressurized to 500MPa by 200MPa, behind the pressurize 2-20min of system, system begins automatic classification release, and first order quick-release is by 500MPa-200Mpa; The fast release in the second level after timing demonstration and pressure display instrument table automatically reset, is finished the superhigh pressure technique operation sequence by 200MPa-0MPa; Need not heat because of sea cucumber and to handle for this reason that heating is arranged at room temperature normal temperature state; Close the PLC control system, open the insurance lock ring, all the power blanking cover of outwarding winding takes out sea cucumber stably; Through the sea cucumber that superhigh pressure technique is handled, the enzyme that gone out, sterilization, albumen solidify, the attitude that holds its shape elasticity and the taste of deliciousness and lubricious, soft mouthfeel;
C. gas displacement is packed
3.1 for keeping quality and the form of sea cucumber under freezing and normality through superhigh pressure technique is produced.Adopt vacuum gas displacement fresh-keeping packaging, vacuum is 0.2-1.0MPa, and substitution gas is 99.99% nitrogen, the carbon dioxide of 1.977 grams per liters, the oxygen of 1.429 grams per liters, and replacement rate is 95-98%.The packing material is composite plastic box or aluminium foil bag, and composite membrane, aluminium foil are through heat seal or electromagnetic induction sealing.
3.2 sea cucumber with superhigh pressure technique production, every or many pack in the composite plastic box or aluminium foil bag in vacuumize and be 0.2-1.0MPa, charge into nitrogen 60-80%, carbon dioxide 5-30%, oxygen 2-10%, pack, reinstall in the elaboration packing box, obtain super-pressure health nutrient instant holothurian finished product, under 0-4 ℃ of condition, can guarantee the quality 12 months, can guarantee the quality 3 months under normal conditions.
Good effect of the present invention:
1, adopt the sea cucumber of superhigh pressure technique preparation can keep quality under normal conditions, edible convenient, reach normal temperature sterilization, fresh-keeping purpose.
2, the sea cucumber of adopting superhigh pressure technique to produce has kept sea cucumber nutrient composition, delicious taste and lubricious soft mouthfeel, is issued to cold sterilization at super-pressure, the enzyme that goes out, fixing protein, the attitude that holds its shape elasticity.Preventing skin, rotten, more sea cucumber health care, trophism, guaranteeing the quality property, the instant space that innovation is provided promote the sea cucumber secondary industry already to develop to the high-tech intensive processing.
The specific embodiment
Below in conjunction with embodiment the present invention is described in further details.
Embodiment 1
Get and adopt the wild extra large stichopus japonicus 50kg that catches autumn in the sea, 1 kilogram of average 8 stature, totally 400 sea cucumbers.Behind the seawater flushing, upwards cut off 1/3rd from the sea cucumber anus, take out internal organ, use seawater rinsing secondary again with scissors.Adopt 200L stainless steel jacketed pan to feed Steam Heating, in pot, add the 100kg weight concentration and be 6% calcium chloride water.Washed sea cucumber is poured in the pot, slowly heating, making sea cucumber decontrol the figure between 40 ℃-60 ℃ becomes strip.Stir with plank, the sea cucumber body is heated evenly, heat gradually to boiling, Zheng-He boils and made sea cucumber Zheng-He that certain elasticity is arranged thoroughly in 3 hours.Pour soup juice and sea cucumber into stainless steel tank together then and naturally cool to room temperature, sea cucumber nature bloated in Normal juice is dealt into the sea cucumber thorn to be had can pull out when shinny and drenches the about 20kg400 stature of doing of sea cucumber (on average every sea cucumber 50g).
The preparation nutrient solution is got brown sugar 2800g, fresh ginger 1100g, garlic 350g, aniseed 168g, cooking wine 550g, honey 1600g, genseng 120g, vitamin C 170g, vinegar 2800g, salt 2800g adding pure water 42kg.
Decoct 120min.Filter in the stainless-steel vacuum impregnating autoclave of back adding 100L.Again the 20kg sea cucumber is packed into and be placed in the vacuum impregnation jar sealed tank cap in the hanging basket.Take out true 100Pa, heat to 60 ℃, vacuum impregnation 120min removes vacuum then, opens the hanging basket that cover proposes to be equipped with sea cucumber and drenches dried juice.The sea cucumber of dipping nutrient solution is packed in the complex pocket of the long 130mm of wide 60mm, and every bag of sea cucumber is adding the nutrient solution that carbonization oyster shell whiting after filtration decolours, and every bag of 50g vacuumizes sealing, becomes 400 complex pockets that sea cucumber and nutrient solution are housed.Average weight is 100g, merges 10 pouches and puts into vacuum seal in the big complex pocket of 200mm * 400mm.Start computer and open the PLC control system, superhigh pressure technique is set produces number, supercharger pressure value 50MPa is limited to 200MPa pressurize 20min on the container pressure value phase I, be limited to 500MPa pressurize 10min on the second stage.Processing wouldn't be provided with heating-up temperature under the normal temperature.The super-pressure of outwarding winding insurance blanking cover, 40 again that vacuum seal is good sack sea cucumbers are filled in the ultrahigh pressure vessel storehouse uniformly, and pressure regulation power media liquid level in the container screw-button, pins relieving ring during apart from container is insured blanking cover the revolving of the equal power of screw-button plane 20mm.Start control PLC system automatically, the conversion electric power switch is in automated location, click the booster in the computer-controlled program, the supercharging of beginning topping up stops supercharging automatically when pressure is shown to 200MPa, after the pressurize Displaying Meter begins countdown 20min, continuation is pressurized to 500MPa by 200MPa, behind the pressurize 10min, clicks depressurizing pump and begins the classification fast pressure relief, the first order is unloaded by 500MPa and is depressed into 200MPa, needs 2 minutes.Voltage stabilizing 3min, the beginning second level is unloaded by 200MPa and is depressed into 0MPa.Timer and pressure display instrument table automatically reset.Finishing the sea cucumber superhigh pressure technique handles.Close the PLC control system, check various instrument reset case and alarm lamp situation, open the insurance lock ring, all the power blanking cover of outwarding winding steadily takes out 40 bags of sea cucumbers.Start vacuum gas displacement fresh-keeping packaging machine, sea cucumber taken out respectively from 40 bags will go into the composite plastic box, high 50mm, long 300mm, wide 200mm, every box-packed 10 sea cucumbers, put into the packing machine mold slots, vacuumize 0.8Mpa, the fresh-keeping gas of mixing of automatic coating inflated with nitrogen 80%, carbon dioxide 18%, oxygen 2%, heat seal envelope film, sealing, labelled.The interior 40 box super-pressure health nutrient instant holothurians that get of the elaboration box of packing into.Can guarantee the quality 3 months at normal temperatures, can guarantee the quality 12 months under the 0-4 ℃ of condition.
Embodiment 2
1) raw material is selected: select spring or autumn to adopt the fresh and alive extra large stichopus japonicus that catches and do raw materials for production, with fresh and alive extra large stichopus japonicus with seawater flushing after, upwards 1/3rd dissect from sea cucumber body anus, take out internal organ, again that extra large stichopus japonicus is standby with the seawater flushing secondary;
1.2 Zheng-He sends out sea cucumber, the pot Zheng-He sea cucumber of adopting Steam Heating stainless steel jacketed pan or naked light to heat, and at first weight concentration 2% calcium chloride water of adding container volume 40% in pot is poured sea cucumber in the pot into then; The part by weight of sea cucumber and calcium saline solution is 1: 2, heating to 50 ℃ makes sea cucumber put bar, after 60 ℃ of Zheng-He boil 4 hours, again with sea cucumber in the Zheng-He liquor is poured stainless steel tank or iron pan into, slowly be cooled to room temperature, treat that sea cucumber is sent to flexible or sea cucumber is stung to pull out to drench when shinny and does;
1.3 the vacuum impregnation nutrient solution is placed the sea cucumber that Zheng-He sends out in the vacuum impregnation jar, adds nutrient solution; The part by weight of sea cucumber and nutrient solution is 1: 4, and vacuum is 200Pa, and dipping temperature is controlled at 50 ℃, and dip time is 180min, removes vacuum taking-up sea cucumber then and drenches dried;
Nutrient solution weight consists of 10% brown sugar, 5% honey, 1%VC, 1% genseng, 5% ginger, 2% garlic, 1% aniseed, 3% cooking wine, 8% vinegar, 6% salt, and surplus is a water.
2. ultra high pressure treatment
2.1 the parameter setting of super high pressure food processor, according to sea cucumber quality and processing technology requirement, supercharger pressure value 16-60MPa is set, flow 6.0-14MPa/min, the classification of container pressure value is set to phase I 0-200MPa/2-30min pressurize, second stage 200-500MPa/2-20min also is provided with secondary pressure relief system phase I 500-200MPa/2-5min pressurize, second stage 200-0MPa/2-5min simultaneously; Heating-up temperature is 60 ℃, and time 40min, chilling temperature are 30 ℃, time 20min, and make super-pressure PLC control interface UNICOM computer controlled automatic operating system, be in open state;
2.2 batch (-type) or semi continuous dress box in each small plastic bag of packing into, add nutrient solution with the preliminary treatment sea cucumber earlier; The part by weight of sea cucumber and nutrient solution is 1: 2, nutrient solution can play pressure reduction and the protection sea cucumber figure between balance sea cucumber body, vacuum seal, again 2-10 of vacuum-packed pouch sea cucumber merged in the polybag of packing into, reach the purpose of isolated pressure dielectric fluid, the vacuum seal ultrahigh pressure vessel insurance blanking cover of outwarding winding, the sea cucumber of sealing evenly is filled in the container storehouse, adjust container pressure media fluid plane in the 1.0-100mm on screw-button plane, then the equal power of blanking cover stably in the precession container screw-button, is pinned relieving ring;
2.3 superhigh pressure technique operation: start the computer superhigh pressure technique PLC system of control automatically, automatic change-over is placed automated location, press setting program, start booster, the beginning automatic liquid feeding, when reaching when topping up electric contact pressure value is set, the phase I upper limit 200MPa of system's automatic reverse supercharging, pressurize 2-30min, timing Displaying Meter begin phase I pressurize timing, when finishing after the phase I is provided with the pressurize program, second stage is pressurized to 500MPa by 200MPa, behind the pressurize 2-20min of system, system begins automatic classification release, and first order quick-release is by 500MPa-200Mpa; The fast release in the second level after timing demonstration and pressure display instrument table automatically reset, is finished the superhigh pressure technique operation sequence by 200MPa-0MPa; Need not heat because of sea cucumber and to handle for this reason that heating is arranged at room temperature normal temperature state; Close the PLC control system, open the insurance lock ring, all the power blanking cover of outwarding winding takes out sea cucumber stably; Through the sea cucumber that superhigh pressure technique is handled, the enzyme that gone out, sterilization, albumen solidify, the attitude that holds its shape elasticity and the taste of deliciousness and lubricious, soft mouthfeel;
3. gas displacement is packed:
3.1 for keeping quality and the form of sea cucumber under freezing and normality through superhigh pressure technique is produced.Adopt vacuum gas displacement fresh-keeping packaging, vacuum is 1.0MPa, and substitution gas is 99.99% nitrogen, the carbon dioxide of 1.977 grams per liters, the oxygen of 1.429 grams per liters, and replacement rate is 95-98%.The packing material is composite plastic box or aluminium foil bag, and composite membrane, aluminium foil are through heat seal or electromagnetic induction sealing.
3.2 sea cucumber with superhigh pressure technique production, every or many pack in the composite plastic box or aluminium foil bag in vacuumize and be 0.2-1.0MPa, charge into nitrogen 80%, carbon dioxide 10%, oxygen 9%, pack, reinstall in the elaboration packing box, obtain super-pressure health nutrient instant holothurian finished product, under 0-4 ℃ of condition, can guarantee the quality 12 months, can guarantee the quality 3 months under normal conditions.
Embodiment 3
Difference from Example 1 is, gets 400 of salt marsh sea stichopus japonicus, 1 kilogram of average 7 stature,, through being that 3% calcium chloride water Zheng-He boiled 3 hours in weight concentration, cooling Normal juice expands and sends out 10 hours, vacuum impregnation nutrient solution 50min, vacuum is 150Pa, dipping temperature is controlled at 75 ℃; Pull out to drench to do and add nutrient solution, the part by weight of sea cucumber and nutrient solution is 1: 2, be sealed in the complex pocket that nutrient solution is housed, be set to phase I 0-200MPa/2-30min pressurize through the classification of container pressure value again, second stage 200-500MPa/2-20min, secondary pressure relief system phase I 500-200MPa/2-5min pressurize, second stage 200-0MPa/2-5min also are set simultaneously; Heating-up temperature is 50 ℃, and time 50min, chilling temperature are 40 ℃, time 30min, and two stage superhigh pressure technique is handled, and makes super-pressure PLC control interface UNICOM computer controlled automatic operating system, is in open state; Be sealed in the complex pocket that nutrient solution is housed.Handle through 200MPa-500MPa two stages superhigh pressure technique, gas displacement is packaged in the crisper again, reenters elaboration box packing back and obtains 40 box super-pressure health nutrient instant holothurians.
Nutrient solution weight consists of 5% brown sugar, 2% honey, 0.3%VC, 0.2% genseng, 2% ginger, 0.5% garlic, 0.3% aniseed, 1% cooking wine, 5% vinegar, 3% salt, and surplus is a water.