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Muddiest	
  Points	
  	
  
       	
  Phase	
  Diagrams	
  III:	
  Fe	
  –	
  Fe3C	
  Phase	
  Diagrams	
  

         	
  Muddiest	
  Points:	
  	
  
• 	
   What	
  is	
  the	
  difference	
  between	
  eutectoid,	
  
      	
  hypoeutectoid,	
  and	
  hypereutectoid?	
   	
  
	
  

•  What	
  are	
  ferrite,	
  austenite,	
  and	
  cemenBte? 	
  
	
  

• 	
  “Reading	
  the	
  phase	
  diagram	
  was	
  very	
  tough.”	
  
• “I	
  don’t	
  know	
  what	
  1020,	
  1060,	
  or	
  10100	
  steel	
  means.”	
  
• “What	
  does	
  each	
  phase	
  represent?	
  What	
  is	
   	
  gamma?”	
  
	
  
	
  

	
  
What Are Characteristics of Important(/#0123-#4526728#
                                    ,-.,- Phases on Fe – Fe3C Diagram?

Austenite-­‐	
  (γ)	
  Gamma	
  Iron:	
  	
  
FCC	
  iron	
  with	
  Inters//al	
  solid	
   &$""# &)(%B/#                         &!C(B/#
solu/on	
  of	
  	
  C	
  up	
  to	
  2.14	
  wt.	
  %	
  C	
  
                                                                   &!""#       !#
                                                                                                                                         D#
                                                                              &(C!B/#               EF#D#
    *	
                                         @-8:-72>A7-#B/##   &'""#                                         &&!+#B/#
                                                                                                    2.14	
                              !*(#
                                                                               EG#HA3>-<5>-#
                                                                   &"""#
                                                                            C&'B/#
                                                                                                                                     EF#,-(/#

                                                                   %""# #I#F#E###                                             +'+#B/#
    *	
                                                                            "*+$#
                                                                                     "*"''#
                                                                   $""#      IG#,-775>-#
                                                                                                                        I#F#,-(/#                    ,-(/G#/-8-<;>-#

                                                                   !""#
                                                                       "#               &#     '#                  (#           !#              )#           $#        $*+"#
Ferrite-­‐(α)	
  Alpha	
  Iron:	
  BCC	
  Iron	
                                                               /98:935;9<.#=>*#?#/#
with	
  inters//al	
  solid	
  solu/on	
  of	
  C	
  
up	
  to	
  0.022	
  wt%	
  carbon	
                       Carbide	
  (CemenBte)-­‐	
  Iron	
  Carbide:	
  A	
  hard	
  and	
  
                                            "#$%&$'()*+%,&-'./*01%.*,*2(.34%*2'4()*51,2%*&''42*(.$'*$6'*)(7%8%.$*2'4()*51
                                                           bri@le	
  stoichiometric	
  (fixed	
  composi/on)	
  
                                                           compound,	
  Fe3C.	
  It	
  has	
  an	
  orthorhombic	
  crystal	
  
 From	
  Wikimedia	
  Commons	
                            structure.	
  
 Author:	
  #=Orci	
  ;	
  *=ARTE	
  	
  
                                                                                                                                                                          #	
  
Fe-­‐Fe3C	
  Phase	
  Diagram	
  
                   &$""# &)(%B/#
                                      &!C(B/#

                   &!""#        !#
                                                                                              D#
                               &(C!B/#                   EF#D#
@-8:-72>A7-#B/##




                   &'""#                                              &&!+#B/#
                                                         2.14	
                              !*(#
                                EG#HA3>-<5>-#
                   &"""#
                             C&'B/#
                                                                                          EF#,-(/#

                    %""# #I#F#E###                                                 +'+#B/#
                                    "*+$#
                                      "*"''#
                    $""#      IG#,-775>-#                                    I#F#,-(/#                    ,-(/G#/-8-<;>-#

                    !""#
                        "#               &#         '#                  (#           !#              )#           $#        $*+"#
                                                                    /98:935;9<.#=>*#?#/#
&'""#                                              &&!+#F/#
9-8?-72CE7-#    Fe-­‐Fe3C	
  Phase	
  Diagram	
  Eutectoid	
  ReacBon-­‐	
  Steel	
  
                                IK#LE3C-A5C-#
                 &"""#

                                                                                  γ	
                                   γ+	
  Fe3C	
  
               Temperature	
  °C	
  	
  




                                           %""#     	
  α	
  +	
  γ	
  	
  	
  
                                                                                                              727	
  °C	
  
                                                     0.022	
                      0.76	
  


                                           $""#          	
  α	
                              α	
  +	
  Fe3C	
  
                                                                                                                                          Fe3C	
     M#J#,-
                                           !""#
                                               "#                        CEutectoid	
        &#                               '#               (#
                                                                                                                                             6.67	
  
                                           Hypoeutectoid	
  Comp.	
   Hypereutectoid	
  Comp.	
  
                                                                                   Composi/on-­‐	
  Wt.	
  %	
  C	
                      />8?>35@>A
&(G!F/#                                     IJ#H#




                                                                                                9-8?-72CE7-#F/##
                                                                                                                    &'""#
                                     Steel	
  Terminology	
  &	
  Phase	
  ProperBes	
                                                                   &&!+
                                                                                                                   ()*()+,"-./0)"12/34/5"678)98:2;"<)/9=:>*"?8
                                                                                                                              IK#LE3C-A5C-#
                                                                                                                    &"""#
   General	
  Proper/es:	
                                     #M#J#I###
                                                                                     "*+$#
                                                                                                                                                              !"                     !$"()+,"
   • Ferrite:	
  	
  α	
  -­‐	
  BCC	
  Fe	
  0.022	
  wt%	
  C	
  max.	
  DucBle.	
  




                                                                                                                   !"#$"%&'(%")*+))
                                                                                                                                      %""#     "#"$"!"""
                                                                                                                                                                               D'D"F,"
   • Austenite:	
  γ	
  -­‐	
  FCC	
  Fe	
  2.14%	
  C	
  max.	
  DucBle.	
  
                                                                       "*"''#                                                                  %&%''"        %&DE"
   • CemenBte:	
  Fe3C	
  –	
  Stoichiometric.	
  Hard	
  and	
  bri`le	
  ceramic.	
  
                                                                    MK#,-775C-#
                                                                                                                                      $""#      "#"                    #"$"()+,"
                                                                                                                                                                                                           ()+,"


                                                                                                                                      !""#
                                                                                                                                          "#            +5('"6',.7)   &#                 '#                    (#
                                                                                                                                                                                                             8389)
SAE-­‐AISI	
  Terminology:	
  YY	
  XXX	
  Carbon	
  Steel	
                                                                          ABC:)78)98:2;",:5C&" ABC)4)78)98:2;",:5C&"
• First	
  2	
  or	
  3	
  digits	
  give	
  steel	
  alloy	
  type	
                                                                                         +,#$,-./,01)2'3)4)+)                      />8?>
           • 10xx	
  is	
  plain	
  carbon	
  steel	
  (no	
  alloy	
  elements)	
  

                                                                                         "#$%&$'()*+%,&-'./*01%.*,*2(.34%*2'4()
                                                                                                     AISI	
  Carbon	
  Steel	
  ClassificaBon	
  Chart	
  
           • 41xx	
  is	
  a	
  common	
  alloy	
  steel	
  (Cr	
  0.5-­‐0.95%;	
  Mo	
  0.12-­‐0.30%)	
  
• See	
  h`p://www.keytometals.com/page.aspx?                                                                                                   ClassificaBon	
                       %	
  Carbon	
  
ID=CheckArBcle&site=kts&NM=333	
  for	
  more	
  informaBon	
                                                                                    Low	
  Carbon	
                      <0.30%	
  C	
  
                                                                                                                                             Medium	
  Carbon	
                    0.30%-­‐0.60%	
  
• Second	
  2	
  or	
  3	
  digits	
  give	
  %C	
  content	
  x	
  100	
                                                                       High	
  Carbon	
                   0.60%-­‐1.00%	
  
           • YY80	
  has	
  0.80	
  wt%	
  C	
                                                                                               Ultrahigh	
  Carbon	
                 1.25%-­‐	
  2.00%	
  
           • YY100	
  has	
  1.0	
  wt.%	
  C	
  
ApplicaBons	
  for	
  Steel	
  Types	
  
Low	
  Carbon	
  Steel:	
  Used	
  for	
  automobile	
  body	
  panels	
                                                  *	
  
and	
  low-­‐strength	
  wires	
  	
  
	
  
	
  
	
                                                                                                                    *	
  
Medium	
  Carbon	
  Steel:	
  Used	
  for	
  axles,	
  gears,	
  rails,	
  
and	
  railway	
  wheels	
  
	
  
	
  
	
                                                                                                                                #	
  
High	
  Carbon	
  Steel:	
  Used	
  for	
  springs	
  and	
  high-­‐
strength	
  wires	
  
	
  
	
                                                                                                                            *	
  
41XX	
  Alloy	
  Steels:	
  Used	
  for	
  components	
  in	
  fossil	
  
fuel	
  and	
  nuclear	
  power	
  plants	
  
	
  
                                       See	
  
     h@p://www.keytometals.com/Ar/cles/Art62.htm	
  
                      for	
  more	
  informa/on	
                         *=	
  From	
  Clker.com	
  
                                                                                #=	
  Wikimedia	
  Commons,	
  author	
  Rkingsbury-­‐	
  Background	
  removed	
  
How Does Carbon Content Affect Mechanical Properties?

                                                                                                                    ,-.,-(/#
                                                                       #&!"                                                                                                               #'!"
           Yield	
  a!"#$%&'(%&)#(*"$#&+,-#(.,/&01234& (MPA)	
  
                     nd	
  Tensile	
  Strength	
  
                                                                       #'!"
                                                                                                           ,-.,-(/#0123-#452                                                              #)!"


                                                                       #)!"                                G&'F/#                                                                         #!!"




                                                                                                                                                                     %	
  ElongaBon	
  
                                                                                                                                                                           !"#$%&'()%&"
                                                                                                           )#(*"$#&+,-#(.,/&
                                                                       #!!"                                                                                                               (!"
  &$""# &)(%F/#                                                                                                                                             &$""# &)(%F/#
                                                                                                                                     &!G(F/#                                                                                                    &!G(F/#
                                                                            (!"                                                                                                           &!"

  &!""#                                                                                                           !#                                        &!""#                                                              !#
                                                                                                                  !"#$%&+,-#(.,/&
                                                                            &!"                                                                                                           '!"
                                                                                                                                                                                                                          *"+,-./01-."
                                                                                                              &(G!F/#                                                                                                       IJ#H#
                                                                                                                                                                                                                           &(G!F/#



                                                                                                                                         9-8?-72CE7-#F/##
  &'""#                                                                     '!"                                                                             &'""#
                                                                                                                                                                )!"
                                                                                                                                                                                                                                                       &&!+#F/#

                                                                                                              IK#LE3C-A5C-#                                                                                                    IK#LE3C-A5C-#
                                                                                               !"                 !$%"               #"      !"                                                                                !$%"                   #"
  &"""#                                                                                                   56786*"96(&0:,;&54&&          &"""#                                                                          *%+,%-.)%&"/01!"*2""
I###                                                                                                    ComposiBon	
  (wt%	
  C)	
                                                                                    ComposiBon	
  (wt%	
  C)	
  
                                                                                                     "*+$#
                                                                   Temperature	
  °C	
  	
  




                                                                                                                                                                                          Temperature	
  °C	
  	
  
       %""#                                                                                                                                                     %""#
                    "*"''#

                                                                                                       MK#,-775C-#
       $""#                                                                                                                                                     $""#
                                                                                                                                                                                                                                                                M#J
       !""#                                                                                                                                                     !""#
           "# ComposiBon	
  (wt%	
  C)	
                                                                                                     &#                     "#                                                 ComposiBon	
  (wt%	
  C)	
  
                                                                                                                                                                                                                        '#                            &#   (#
                                                                                                                                                                                                                                                />8?>35@
                                                                                                    As	
  wt%	
  C	
  	
  	
  	
  	
  	
  	
  :Yield	
  and	
  Tensile	
  Strength	
  	
  	
  	
  	
  and	
  %	
  ElongaBon	
  	
  
Muddiest	
  Points	
  	
  
       	
  Phase	
  Diagrams	
  III:	
  Fe	
  –	
  Fe3C	
  Phase	
  Diagrams	
  

         	
  Muddiest	
  Points:	
  	
  
• 	
   What	
  is	
  the	
  difference	
  between	
  eutectoid,	
  
      	
  hypoeutectoid,	
  and	
  hypereutectoid?	
   	
  
	
  

•  What	
  are	
  ferrite,	
  austenite,	
  and	
  cemenBte? 	
  
	
  

• 	
  “Reading	
  the	
  phase	
  diagram	
  was	
  very	
  tough.”	
  
• “I	
  don’t	
  know	
  what	
  1020,	
  1060,	
  or	
  10100	
  steel	
  means.”	
  
• “What	
  does	
  each	
  phase	
  represent?	
  What	
  is	
  gamma?”	
  
	
  
	
  

	
  

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MSEASUSlides: Muddiest Point: Phase Diagrams III Fe-Fe3C Phase Diagram Introduction Slide Set

  • 1. Muddiest  Points      Phase  Diagrams  III:  Fe  –  Fe3C  Phase  Diagrams    Muddiest  Points:     •    What  is  the  difference  between  eutectoid,    hypoeutectoid,  and  hypereutectoid?       •  What  are  ferrite,  austenite,  and  cemenBte?     •   “Reading  the  phase  diagram  was  very  tough.”   • “I  don’t  know  what  1020,  1060,  or  10100  steel  means.”   • “What  does  each  phase  represent?  What  is    gamma?”        
  • 2. What Are Characteristics of Important(/#0123-#4526728# ,-.,- Phases on Fe – Fe3C Diagram? Austenite-­‐  (γ)  Gamma  Iron:     FCC  iron  with  Inters//al  solid   &$""# &)(%B/# &!C(B/# solu/on  of    C  up  to  2.14  wt.  %  C   &!""# !# D# &(C!B/# EF#D# *   @-8:-72>A7-#B/## &'""# &&!+#B/# 2.14   !*(# EG#HA3>-<5>-# &"""# C&'B/# EF#,-(/# %""# #I#F#E### +'+#B/# *   "*+$# "*"''# $""# IG#,-775>-# I#F#,-(/# ,-(/G#/-8-<;>-# !""# "# &# '# (# !# )# $# $*+"# Ferrite-­‐(α)  Alpha  Iron:  BCC  Iron   /98:935;9<.#=>*#?#/# with  inters//al  solid  solu/on  of  C   up  to  0.022  wt%  carbon   Carbide  (CemenBte)-­‐  Iron  Carbide:  A  hard  and   "#$%&$'()*+%,&-'./*01%.*,*2(.34%*2'4()*51,2%*&''42*(.$'*$6'*)(7%8%.$*2'4()*51 bri@le  stoichiometric  (fixed  composi/on)   compound,  Fe3C.  It  has  an  orthorhombic  crystal   From  Wikimedia  Commons   structure.   Author:  #=Orci  ;  *=ARTE     #  
  • 3. Fe-­‐Fe3C  Phase  Diagram   &$""# &)(%B/# &!C(B/# &!""# !# D# &(C!B/# EF#D# @-8:-72>A7-#B/## &'""# &&!+#B/# 2.14   !*(# EG#HA3>-<5>-# &"""# C&'B/# EF#,-(/# %""# #I#F#E### +'+#B/# "*+$# "*"''# $""# IG#,-775>-# I#F#,-(/# ,-(/G#/-8-<;>-# !""# "# &# '# (# !# )# $# $*+"# /98:935;9<.#=>*#?#/#
  • 4. &'""# &&!+#F/# 9-8?-72CE7-# Fe-­‐Fe3C  Phase  Diagram  Eutectoid  ReacBon-­‐  Steel   IK#LE3C-A5C-# &"""# γ   γ+  Fe3C   Temperature  °C     %""#  α  +  γ       727  °C   0.022   0.76   $""#  α   α  +  Fe3C   Fe3C   M#J#,- !""# "# CEutectoid   &# '# (# 6.67   Hypoeutectoid  Comp.   Hypereutectoid  Comp.   Composi/on-­‐  Wt.  %  C   />8?>35@>A
  • 5. &(G!F/# IJ#H# 9-8?-72CE7-#F/## &'""# Steel  Terminology  &  Phase  ProperBes   &&!+ ()*()+,"-./0)"12/34/5"678)98:2;"<)/9=:>*"?8 IK#LE3C-A5C-# &"""# General  Proper/es:   #M#J#I### "*+$# !" !$"()+," • Ferrite:    α  -­‐  BCC  Fe  0.022  wt%  C  max.  DucBle.   !"#$"%&'(%")*+)) %""# "#"$"!""" D'D"F," • Austenite:  γ  -­‐  FCC  Fe  2.14%  C  max.  DucBle.   "*"''# %&%''" %&DE" • CemenBte:  Fe3C  –  Stoichiometric.  Hard  and  bri`le  ceramic.   MK#,-775C-# $""# "#" #"$"()+," ()+," !""# "# +5('"6',.7) &# '# (# 8389) SAE-­‐AISI  Terminology:  YY  XXX  Carbon  Steel   ABC:)78)98:2;",:5C&" ABC)4)78)98:2;",:5C&" • First  2  or  3  digits  give  steel  alloy  type   +,#$,-./,01)2'3)4)+) />8?> • 10xx  is  plain  carbon  steel  (no  alloy  elements)   "#$%&$'()*+%,&-'./*01%.*,*2(.34%*2'4() AISI  Carbon  Steel  ClassificaBon  Chart   • 41xx  is  a  common  alloy  steel  (Cr  0.5-­‐0.95%;  Mo  0.12-­‐0.30%)   • See  h`p://www.keytometals.com/page.aspx? ClassificaBon   %  Carbon   ID=CheckArBcle&site=kts&NM=333  for  more  informaBon   Low  Carbon   <0.30%  C   Medium  Carbon   0.30%-­‐0.60%   • Second  2  or  3  digits  give  %C  content  x  100   High  Carbon   0.60%-­‐1.00%   • YY80  has  0.80  wt%  C   Ultrahigh  Carbon   1.25%-­‐  2.00%   • YY100  has  1.0  wt.%  C  
  • 6. ApplicaBons  for  Steel  Types   Low  Carbon  Steel:  Used  for  automobile  body  panels   *   and  low-­‐strength  wires           *   Medium  Carbon  Steel:  Used  for  axles,  gears,  rails,   and  railway  wheels         #   High  Carbon  Steel:  Used  for  springs  and  high-­‐ strength  wires       *   41XX  Alloy  Steels:  Used  for  components  in  fossil   fuel  and  nuclear  power  plants     See   h@p://www.keytometals.com/Ar/cles/Art62.htm   for  more  informa/on   *=  From  Clker.com   #=  Wikimedia  Commons,  author  Rkingsbury-­‐  Background  removed  
  • 7. How Does Carbon Content Affect Mechanical Properties? ,-.,-(/# #&!" #'!" Yield  a!"#$%&'(%&)#(*"$#&+,-#(.,/&01234& (MPA)   nd  Tensile  Strength   #'!" ,-.,-(/#0123-#452 #)!" #)!" G&'F/# #!!" %  ElongaBon   !"#$%&'()%&" )#(*"$#&+,-#(.,/& #!!" (!" &$""# &)(%F/# &$""# &)(%F/# &!G(F/# &!G(F/# (!" &!" &!""# !# &!""# !# !"#$%&+,-#(.,/& &!" '!" *"+,-./01-." &(G!F/# IJ#H# &(G!F/# 9-8?-72CE7-#F/## &'""# '!" &'""# )!" &&!+#F/# IK#LE3C-A5C-# IK#LE3C-A5C-# !" !$%" #" !" !$%" #" &"""# 56786*"96(&0:,;&54&& &"""# *%+,%-.)%&"/01!"*2"" I### ComposiBon  (wt%  C)   ComposiBon  (wt%  C)   "*+$# Temperature  °C     Temperature  °C     %""# %""# "*"''# MK#,-775C-# $""# $""# M#J !""# !""# "# ComposiBon  (wt%  C)   &# "# ComposiBon  (wt%  C)   '# &# (# />8?>35@ As  wt%  C              :Yield  and  Tensile  Strength          and  %  ElongaBon    
  • 8. Muddiest  Points      Phase  Diagrams  III:  Fe  –  Fe3C  Phase  Diagrams    Muddiest  Points:     •    What  is  the  difference  between  eutectoid,    hypoeutectoid,  and  hypereutectoid?       •  What  are  ferrite,  austenite,  and  cemenBte?     •   “Reading  the  phase  diagram  was  very  tough.”   • “I  don’t  know  what  1020,  1060,  or  10100  steel  means.”   • “What  does  each  phase  represent?  What  is  gamma?”